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AVEVA™ Manufacturing Execution System

OEE Calculations

  • Last UpdatedMar 22, 2016
  • 1 minute read

The OEE metrics for the time period from 6 am to 12 pm are calculated as follows.

Line Availability

Line Availability

=

Bottleneck Entities Runtime / (Bottleneck Entities Runtime + Bottleneck Entities Downtime)

=

((Packer Runtime 6 am–7 am) + (Filler1 Runtime 7 am–9 am) +
(Filler2 Runtime 7 am–9 am) + (Packer Runtime 9 am–10 am) +
(Sleever1 Runtime 10 am–12 pm)) /
((Runtime Total + (Filler2 Downtime 8 am–9 am))

=

(3,600 + 3,600 + 3,600 + 3,600 + 5,400) / (19,800 + 3,600)

=

19,800 / 23,400

=

0.84615 (84.62%)

Quality

Quality

=

Packer Good Production / ( Packer Good Production + Rejected Production at All Entities)

=

44,050 / (44,050 + 595)

=

0.98667 (98.67%)

Performance

Performance

=

Actual Production Count / Expected Production Count for Bottleneck Entities

=

Actual Production Count /
((Packer Expected Production 6 am–7 am) +
(Filler1 Expected Production 7 am–9 am) +
(Filler2 Expected Production 7 am–9 am) +
(Packer Expected Production 9 am–10 am) +
(Sleever1 Expected Production 10 am–12 pm))

Calculating the expected production count for each entity when it was a bottleneck entity by using the following equation:

Entity Expected Performance

=

Entity Production Rate x Runtime Duration (in seconds) x Entity Default Batch Size

Yields the following:

Performance

=

44,645 / ((3 x 3,600 x 1) + (1.1 x 3,600 x 1) + (1.1 x 3,600 x 1) +
(3 x 3,600 x 1) + (2 x 5,400 x 1))

=

44,645 / 40,320

=

1.10727 (110.73%)

OEE

OEE

=

Availability x Quality x Performance

=

0.84615 x 0.98667 x 1.1073

=

0.9244 (92.44%)

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