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AVEVA™ Production Management

Understand how Real Downtime works

  • Last UpdatedApr 14, 2025
  • 2 minute read

Downtime captures occurrences when a plant does not produce or produces below the target rate or quality specification. When the operating area or piece of machinery is 100% down and doesn't produce at all, this is called real downtime.

  • Real Downtime - The machine is not operating at all.

  • Virtual Downtime - The machine is operating at a lower capacity than usual.

Diagram showing real downtime is 100% production loss in 1 hour, production has fully stopped. Virtual downtime shows 40% effective production loss (48 mins) over 2 hours, production ran below target, yielding only 60% of expected output.

Note Real downtime takes precedence over virtual downtime.

Downtime does the following:

  • Monitors the configured condition to determine when Downtime occurs.

  • Has permitted delays before reporting (StartDelay and StopDelay).

  • Begins reporting when Downtime duration has continued longer than the permitted amount of time.

Downtime states

When the condition for a Downtime event turns True for longer than the StartDelay time, the status changes to ON.

The following diagram shows the four operational states of a Downtime event.

Diagram showing the four operational states of Downtime events, which includes Off, Pending On, On, Pending Off.

This table explains Downtime state change behavior.

When

Status changes to

Any single capture condition is True.

Pending On; waits for amount of time specified in Start Delay.

Capture condition is True for longer than the StartDelay.

On

Capture condition is False.

Pending Off; waits for amount of time specified in Stop Delay.

All capture conditions are False for longer than the StopDelay.

Off

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